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WOODHEAD APP-ETH PCU PCU2000ETH Ethernet communication processor

WOODHEAD APP-ETH PCU PCU2000ETH is an industrial-grade Ethernet Communication Processor (PCU) launched by the WOODHEAD brand under Belden, specifically designed for Ethernet networking and protocol conversion of serial devices in industrial fields. As the interconnection core between serial buses and Ethernet, this device can connect RS-232/422/485 serial devices (such as PLCs, sensors, inverters) to industrial Ethernet, supporting bidirectional multi-protocol conversion and realizing real-time interaction between serial data and Ethernet data. It integrates a web configuration interface and diagnostic functions, allowing parameter setting without programming, and has link status monitoring and fault alarm capabilities. Adopting an industrial-grade reinforced housing, it adapts to harsh environments such as high/low temperature and strong electromagnetic interference, providing a highly reliable solution for device networking and data integration in industrial automation systems.

WOODHEAD APP-ETH PCU PCU2000ETH Ethernet communication processor

 

Specific Parameters

Electrical Parameters

Power Supply Voltage: 24V DC (±10%), supporting 18-30V DC wide-voltage inputPower Consumption: Typical 5W, maximum 8WEthernet Interfaces: 2 10/100Base-TX auto-negotiation Ethernet ports (RJ45), supporting MDI/MDI-X auto-crossoverSerial Interfaces: 4 configurable RS-232/422/485 serial ports, each with independent baud rate and data format configurationSupported Protocols: Ethernet side supports Modbus TCP, TCP/IP, UDP/IP; serial side supports Modbus RTU, DF1, ASCII, RTU-over-TCPData Buffer: 128KB transmit buffer and 128KB receive buffer per serial port; 512KB data buffer for Ethernet portsCommunication Rate: Serial port baud rate 1200bps-115.2kbps; Ethernet port 10/100Mbps auto-negotiationIsolation Protection: Serial ports with 2.5kVrms electrical isolation; Ethernet ports with 1kVrms surge protectionStatus Indication: 1 bi-color LED (link/data status) per port, 1 system operation LED, 1 fault alarm LED

Environmental Parameters

Operating Temperature: -10℃ to +60℃ (non-condensing environment)Storage Temperature: -40℃ to +85℃Relative Humidity: 5% to 95% (non-condensing), compliant with IEC 60068-2-3 standardProtection Rating: IP30 (housing protection, dust-proof)EMC Compliance: Compliant with EN 55022 Class A (electromagnetic radiation), EN 55024 (electromagnetic immunity) standardsVibration Resistance: 10-500Hz frequency range, 0.5g acceleration (sine wave), 10 minutes of continuous testing per axisShock Resistance: 10g acceleration (11ms duration, compliant with IEC 60068-2-27 standard)

Mechanical Parameters

Overall Dimensions: 120mm (L) × 80mm (W) × 30mm (H)Housing Material: Flame-retardant engineering plastic (UL94 V-0 grade) with impact-resistant structureWeight: Approximately 200gMounting Method: 35mm standard DIN rail mounting, supporting panel mounting (with optional bracket)Wiring Method: Ethernet ports support CAT5e twisted-pair cables (maximum transmission distance 100 meters); serial ports support shielded cables (maximum transmission distance 1200 meters in RS485 mode)Housing Protection: Front panel with sealed design to prevent dust intrusion

Product Performance

Protocol conversion capability is strong: It supports bidirectional conversion of multiple protocols such as Modbus RTU/TCP and DF1, enabling seamless data interaction between serial devices (e.g., inverters, sensors) and Ethernet systems (e.g., SCADA, HMI) without programming, with data transmission delay ≤10ms.

Communication stability is high: 2.5kVrms electrical isolation for serial ports and surge protection for Ethernet ports effectively suppress electromagnetic interference and voltage fluctuations in industrial environments, ensuring continuous communication without packet loss; dual Ethernet ports support link redundancy to avoid communication interruption caused by single-point faults.

Configuration and maintenance are convenient: It integrates a web graphical configuration interface, allowing port parameters, protocol mapping and alarm threshold settings via a browser without installing dedicated software; real-time diagnostic functions can monitor port links, power supply and data transmission status, and fault information is synchronously fed back via LEDs and the web interface, reducing troubleshooting time.

System compatibility is wide: It adapts to mainstream industrial serial devices (PLCs, instruments, actuators) and Ethernet systems (DCS/SCADA from brands such as Rockwell, Siemens, GE), supports multi-master access, and a single device can connect 4 serial devices simultaneously and access Ethernet without additional expansion modules.

Environmental adaptability is excellent: The wide temperature range of -10℃ to +60℃ covers most industrial scenarios; IP30 dust-proof design and vibration resistance allow direct deployment in workshop control cabinets or beside equipment, enabling stable operation without additional protective measures.




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