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TRICONEX AO3481S2 analog output module

TRICONEX AO3481S2 is an industrial-grade safety analog output module designed specifically for Tricon Triple Modular Redundancy (TMR) Safety Instrumented System (SIS). Its core function is to convert digital signals from the controller into high-precision 4-20mA analog signals for controlling field devices such as valves and actuators, providing reliable signal output channels for safety interlock and process regulation scenarios. Adopting a TMR circuit architecture, this module complies with IEC 61508 standard and SIL 3 safety certification, seamlessly integrates with Tricon controllers via the system backplane bus, equipped with channel-level diagnostic and status indication functions, supports 35mm DIN rail mounting, and is certified by CE and UL, suitable for safety-critical industrial automation scenarios.​

TRICONEX AO3481S2 analog output module

 

Specific Parameters​

  • Electrical Parameters
  • Output Type: 4-20mA DC analog output, supporting 0-22mA over-range output​
  • Channel Configuration: 4 independent output channels, each with independent isolation and diagnostic functions​
  • Accuracy: <0.25% full scale range (0-22mA) within 0-70°C​
  • Resolution: 12-bit​
  • Power Requirement: External loop power supply, nominal 24V DC, maximum 32V DC​
  • Load Capacity: 300Ω@>16V DC, 500Ω@>20V DC, 700Ω@>24V DC, 800Ω@>28V DC​
  • Isolation Level: 2.5kV AC between channels and between channels and system (1 minute)​
  • Protection Functions: Reverse voltage protection, 36V DC continuous overvoltage protection​
  • Power Consumption: ≤7W under normal operation​
  • Environmental Parameters
  • Operating Temperature: -40°C to 70°C​
  • Storage Temperature: -40°C to 85°C​
  • Relative Humidity: 5% to 95% (non-condensing, no dew formation)​
  • EMC Immunity: Compliant with EN 61326-1 industrial grade standard, common mode rejection ratio ≥120dB​
  • Vibration Resistance: 5-50Hz, 0.035 inch peak-to-peak (compliant with IEC 60068-2-6)​
  • Shock Resistance: 15g acceleration, 11ms half-sine wave duration (compliant with IEC 60068-2-27)​
  • Mechanical Parameters
  • Dimensions: 25.4mm (W) × 130mm (H) × 200mm (D)​
  • Weight: Approximately 450g​
  • Mounting Method: 35mm standard DIN rail (compliant with EN 60715)​
  • Protection Class: IP20 (module itself)​
  • Housing Material: Flame-retardant aluminum alloy (UL 94 V-0 grade)​
  • Terminal Type: Spring-loaded crimp terminals, compatible with 14-22 AWG wires​

Product Performance​

AO3481S2 adopts a triple modular redundant signal processing and voting circuit. Each output signal is synchronously processed and logically voted through three independent channels, achieving 100% signal output accuracy and completely avoiding single-point fault risks. The 12-bit resolution and <0.25% high accuracy ensure the stability and precision of analog signal output, meeting the control requirements of precision regulation equipment.​

Integrated with Forced-Switch Diagnostic (FSD) function, it real-time monitors channel open circuits, short circuits, overvoltage and module power abnormalities, with a fault diagnosis coverage rate ≥99.9%. The switching response time in case of channel fault is typically 1ms, maximum 3ms, and the status is intuitively fed back through dual-color LED indicators (green for normal, red for fault). It supports hot-swappable function, allowing online module replacement without interrupting system operation, ensuring production continuity.​

Fully compatible with Tricon TMR series controllers, the data conversion delay is ≤2ms, meeting the real-time requirements of safety interlocks. The mean time between failures (MTBF) is ≥300,000 hours, complying with SIL 3 safety integrity level requirements.​




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