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MTL 8502-BI-DP bus interface module

MTL 8502-BI-DP is an industrial-grade bus interface module belonging to the MTL 8000 series. Its core function is to establish a high-speed communication link between field I/O modules and Profibus-DP hosts, enabling real-time data acquisition and transmission in industrial automation systems. The module supports the HART protocol, allowing simultaneous transmission of process variables and device status information, and is compatible with the expansion connection of 24 I/O modules to meet the networking needs of medium and large-scale automation systems. Its modular design is suitable for DIN rail or panel mounting, and power is obtained from the carrier module without the need for additional power supply. It has built-in digital signal isolation and interference suppression circuits, which can work stably in strong electromagnetic environments. The extended diagnostic function can real-time monitor the status of modules and channels, and feed back fault information through the Profibus-DP host to shorten fault troubleshooting time. It is suitable for process control scenarios in hazardous areas such as petrochemical and mining industries, and is a key component to ensure reliable communication in industrial systems.​

MTL 8502-BI-DP bus interface module

 

Specific Parameters​

  • Electrical Parameters

Input Voltage: 24V DC (±10% fluctuation range)​

Maximum Load Current: 2A (continuous output)​

Power Acquisition Method: Obtained from MTL 8000 series carrier module​

Isolation Voltage: 2.5kVrms (between signal and power supply, no breakdown for 1 minute)​

Signal Isolation Type: Optoelectronic isolation (digital signal channel)​

  • Communication Parameters

Communication Protocols: Profibus-DP (compatible with DP V1/V2 versions), HART protocol (process variable transmission)​

Maximum Communication Rate: 6 Mbps (rate adjustable via host configuration)​

Maximum Transmission Distance: 200 meters (without repeater, using shielded twisted pair)​

Interface Type: RS485 (differential signal transmission, supporting half-duplex mode)​

Supported Nodes: 1 Profibus-DP master station, 24 slave stations (I/O modules)​

Diagnostic Information Transmission: Supports Profibus extended diagnostics, including 8 types of status codes such as module faults and channel abnormalities​

  • Environmental Parameters

Operating Temperature Range: -40℃ to +70℃ (wide-temperature design, suitable for extreme working conditions)​

Storage Temperature Range: -40℃ to +85℃ (no condensation)​

Relative Humidity: 5% to 95% (non-condensing, when temperature ≤40℃)​

Protection Class: IP67 (module body, dustproof and waterproof, usable in humid environments)​

Vibration Resistance: Complies with IEC 60068-2-6 standard (10Hz-2000Hz, acceleration 5g, 30 minutes per axis direction)​

EMC Compliance: Emission meets EN 61000-6-4, immunity meets EN 61000-6-2​

  • Physical Parameters

Mounting Type: 35mm standard DIN rail mounting / panel screw fixing​

Overall Dimensions (L×W×H): 102mm×76mm×25mm (excluding connector protrusions)​

Net Weight: Approximately 0.3kg​

Connector Type: M12 8-pin industrial connector (signal interface), Phoenix terminal (power interface)​

Housing Material: Glass fiber reinforced nylon (flame retardant grade UL94 V-0)​

Product Performance​

  • High-Speed Data Transmission Capability: The maximum communication rate of 6 Mbps enables real-time data interaction within 1ms, meeting the millisecond-level control requirements of scenarios such as precision chemical industry and automated production lines, with a data transmission bit error rate ≤10⁻¹².​
  • Strong Anti-Interference Performance: The optoelectronic isolation and differential signal transmission design can still maintain signal integrity in strong electromagnetic environments such as inverter clusters and high-voltage equipment, ensuring no loss or error of I/O data.​
  • Comprehensive Diagnostic Function: Real-time monitoring of the working status of 24 I/O modules through Profibus extended diagnostics, with a fault response time ≤100μs, supporting remote reading of fault codes without on-site disassembly and inspection.​
  • Wide Environmental Adaptability: The operating temperature range of -40℃ to +70℃ and IP67 protection class allow direct installation in outdoor control cabinets or humid workshops without additional temperature control or protection measures.​
  • Flexible Expansion Capability: A single module supports cascading of 24 I/O modules, and can be expanded to up to 3 branch links through the Profibus-DP bus, adapting to the networking needs of automation systems of different scales.​




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