CCC MCP-1004 Signal conversion module
Specific Parameters
- Electrical Parameters
Supply Voltage: 10-30V DC (5V DC customization supported)
Rated Power Consumption: Current consumption <110mA at 24V DC, <190mA at 12V DC
CPU Frequency: 1GHz (Extreme Engineering architecture)
Communication Protocols: Supports Modbus-RTU, Profibus-DP
Data Interfaces: RS485 (half-duplex), Ethernet (10/100Mbps)
Output Mode: Parallel output (supports Gray code, binary coding)
Single-turn Resolution: 1/4096
Repeat Positioning Accuracy: <2Bit
Isolation Voltage: 2.5kVrms (between input and output channels, duration 1 minute)
- Environmental Parameters
Operating Temperature Range: -40℃ to +85℃ (no condensation)
Storage Temperature Range: -40℃ to +90℃
Relative Humidity: 5% to 95% RH (no condensation at 40℃)
Vibration Resistance: Complies with IEC 60068-2-6 standard (10Hz-2000Hz, 10g acceleration, 30 minutes per axis)
EMC Immunity: Complies with EN 61000-6-2 standard (ESD ±15kV air discharge, ±8kV contact discharge)
Protection Class: IP65 (dustproof and waterproof, suitable for outdoor and humid industrial environments)
- Physical Parameters
Mounting Method: 35mm standard DIN rail mounting/panel screw fixing
Overall Dimensions (L×W×H): 120mm×80mm×30mm (excluding terminals)
Net Weight: 200g (including housing and internal components)
Housing Material: Flame-retardant ABS plastic (UL94 V-0 grade, anti-corrosion treatment)
Wiring Method: Spring crimp terminals (suitable for conductor cross-sectional area 0.5-2.5mm²)
Status Indication: LED indicators (1 for power, 1 for operation, 1 for communication, 1 for fault, single-color display)
Product Performance
- High Computing Power Processing: 1GHz frequency CPU supports multi-task parallel computing, with single control instruction execution delay ≤1ms. It can run 3 channels of compressor closed-loop control algorithms simultaneously, meeting the multi-parameter collaborative regulation needs of large-scale compressor units.
- Wide Voltage Adaptability: 10-30V DC power supply range is compatible with different specifications of power supplies in industrial sites. It maintains stable output signals within the voltage fluctuation range of ±10% without additional voltage stabilization modules.
- Precise Positioning Control: 1/4096 single-turn resolution and <2Bit repeat positioning accuracy ensure precise control of executive mechanisms such as compressor valve opening and motor speed, with errors controlled within the industrial allowable range.
- Strong Environmental Tolerance: -40℃ to +85℃ operating temperature range and IP65 protection class allow continuous operation in harsh environments such as oilfield wellheads and chemical workshops, with Mean Time Between Failures (MTBF) ≥100,000 hours.
- Flexible System Integration: Compatible with mainstream industrial bus protocols and DCS systems, supporting cascade expansion of 64 modules. A single network can manage 128 compressor devices, adapting to large-scale industrial control scenarios.
















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