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CCC IOC-555-D Integrated I/O controller

CCC IOC-555-D is an integrated I/O controller in the CCC industrial automation series, with core functions of centralized acquisition, real-time processing and closed-loop control of analog and digital signals in industrial sites, while seamlessly communicating with upper-level DCS/PLC systems via industrial protocols. The device integrates multiple types of I/O channels and a high-performance processor, supports PID and logic control algorithms, features channel-level isolation and redundancy design, adapts to a wide temperature range of -40℃ to +70℃ and industrial strong electromagnetic interference scenarios, and complies with IEC 61508 SIL 2 safety standards. It is a key component for signal integration and local control in distributed control scenarios of petrochemical, power and other industries.

CCC IOC-555-D Integrated I/O controller

 

Specific Parameters

Electrical Parameters

Processor: Industrial-grade ARM Cortex-A9 dual-core processor, 1GHz clock speedMemory Configuration: 1GB DDR3 RAM (with ECC error checking), 8GB eMMC flash memoryI/O Channels: 16 analog inputs, 8 analog outputs, 32 digital inputs, 16 digital outputsSignal Types: Analog input supports 4-20mA DC/0-10V DC, analog output supports 4-20mA DC/0-10V DC, digital input supports 24V DC dry/wet contacts, digital output supports 24V DC/5A relay outputMeasurement Accuracy: Analog input ±0.1% FS, analog output ±0.2% FSPower Supply: 24V DC (±15% fluctuation tolerance), typical power consumption 15W, maximum power consumption 25WCommunication Protocols: Supports EtherNet/IP, Profinet, Modbus TCP/RTU, OPC UA protocols, data transmission rate 1Gbps (EtherNet/IP/Profinet)Safety Certifications: Complies with IEC 61508 SIL 2, CE (EMC/Low Voltage Directive), UL 508 certification

Mechanical Parameters

Overall Dimensions: 210mm (L) × 150mm (W) × 80mm (H), compatible with compact control cabinet installationHousing Material: Flame-retardant reinforced plastic (UL94 V-0 grade), anti-static coating on surface, integrated heat dissipation ribsWeight: Approximately 2.5kgMounting Method: 35mm DIN rail mounting or panel mounting, supporting horizontal/vertical installationStatus Indication: 4 system LED indicators (green: normal power; yellow: operation status; blue: normal communication; red: fault alarm), channel-level LED indicators (1 status light per channel)Interface Types: Industrial standard spring terminals (I/O signals), RJ45 Ethernet ports (2), RS-485 serial ports (2), USB 2.0 port (1)

Environmental Parameters

Operating Temperature: -40℃ to +70℃ (non-condensing environment, compliant with IEC 60068-2-1/2 standard)Storage Temperature: -40℃ to +85℃Relative Humidity: 5% to 95% (non-condensing, compliant with IEC 60068-2-3 standard)Protection Rating: IP20 (device itself, relying on overall control cabinet protection)EMC Compliance: Meets EN 55022 Class A (emission limits) and EN 55024 (immunity) standards, common-mode interference immunity ≥130dBVibration Resistance: 10-500Hz frequency range, 1g acceleration (sine wave), 30 minutes of continuous testing per axis

Product Performance

Powerful processing capability: The combination of dual-core processor and high-speed memory can run 32 control loops in parallel, completing synchronous processing of 64 I/O signals within 10ms, meeting the real-time requirements of distributed local controlHigh signal acquisition accuracy: ±0.1% FS analog measurement accuracy and channel-level isolation design can accurately capture small fluctuations of process parameters, with signal transmission error ≤±0.05%Excellent operational reliability: Industrial-grade components and wide-temperature redundancy design ensure a mean time between failures (MTBF) of ≥200,000 hours, with non-disturbing switching in case of single component failure, ensuring control continuityOutstanding anti-interference capability: 130dB common-mode interference immunity and digital filtering algorithm can resist electromagnetic interference generated by inverters and high-voltage equipment, with signal bit error rate ≤10⁻⁶ in high-interference environmentsWide system compatibility: Supports mainstream industrial communication protocols, can be directly integrated into DCS systems such as Siemens PCS 7 and ABB AC 800M, and is compatible with third-party sensors and actuators without custom driversHigh maintenance convenience: Supports online parameter configuration and fault diagnosis, fault information is visually presented through the upper-level system, supports hot swapping, and module replacement does not require system shutdown




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