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ABB HS810 3BDH000305R0101 relay module

ABB HS810 3BDH000305R0101 is an industrial-grade safety relay module designed for machine safety protection systems, integrating safety logic control and fault diagnosis functions. It core realizes the execution and response of safety functions such as emergency stop, safety door monitoring and two-hand control. This module complies with EN ISO 13849-1 safety standard, ensures safety integrity through dual-channel redundant design and forced-guided contact structure, and can directly connect with sensors, actuators and PLC systems. Supporting modular expansion and adopting rail mounting, it is certified by CE, UL and SIL 3, suitable for industrial equipment protection scenarios requiring high safety level.​

ABB HS810 3BDH000305R0101 relay module

 

Specific Parameters​

  • Electrical Parameters
  • Supply Voltage: 24V DC ±15%​
  • Power Consumption: ≤5W under normal operation; ≤8W at maximum load​
  • Input Signals:​
  • Safety Input: 2 channels dual-channel redundant input (24V DC, input current 2.5mA/channel)​
  • Auxiliary Input: 2 channels standard input (24V DC, compatible with dry contact/active signal)​
  • Output Signals:​
  • Safety Output: 2 channels forced-guided relay contacts (250V AC/30V DC, 6A resistive load)​
  • Auxiliary Output: 1 channel signal relay contact (250V AC/30V DC, 2A resistive load)​
  • Safety Rating: PL e (EN ISO 13849-1), SIL 3 (IEC 61508)​
  • Response Time: Safety input to output ≤15ms​
  • Isolation Level: 4kV AC between input/output/power supply (1 minute)​
  • Protection Functions: Overvoltage protection, overcurrent protection, short circuit protection, reverse polarity protection​
  • Environmental Parameters
  • Operating Temperature: -20°C to 60°C​
  • Storage Temperature: -40°C to 85°C​
  • Relative Humidity: 5% to 95% (non-condensing, no dew formation)​
  • EMC Immunity: Compliant with EN 61000-6-2 (industrial grade), EN 61000-6-4​
  • Vibration Resistance: 10-500Hz, 5g acceleration (compliant with IEC 60068-2-6)​
  • Shock Resistance: 15g acceleration, 11ms duration (compliant with IEC 60068-2-27)​
  • Mechanical Parameters
  • Dimensions: 22.5mm (W) × 105mm (H) × 120mm (D)​
  • Weight: Approximately 200g​
  • Mounting Method: 35mm standard DIN rail (compliant with EN 60715)​
  • Protection Class: IP20 (module itself)​
  • Housing Material: Flame-retardant PA66 engineering plastic (UL 94 V-0 grade)​
  • Terminal Type: Spring-loaded crimp terminals (compatible with 14-22 AWG wires)​

Product Performance​

HS810 adopts dual-channel redundant input and forced-guided relay output structure, ensuring that safety functions are not lost in case of single fault, meeting PL e safety level requirements. Built-in real-time self-diagnosis circuit can monitor relay contact sticking, coil fault, power abnormality and input circuit disconnection with fault diagnosis coverage ≥99% and fault response time ≤5ms, feeding back status through auxiliary output and LED indicators.​

The module supports manual/automatic reset mode switching, and reset time can be configured through external circuit (0.1s-10s). It is seamlessly compatible with ABB AC500, AC800M and other PLC systems, realizing safety logic linkage through standard input and output. Maintaining stable performance within the wide temperature range of -20°C to 60°C, the forced-guided relay contacts have mechanical life ≥1,000,000 cycles and electrical life ≥100,000 cycles, with mean time between failures (MTBF) ≥200,000 hours.​




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