ABB 216NG63A HESG441635R1 HESG216879-K Digital input/output integrated module

Specific Parameters

Electrical Parameters
Supply Voltage: 24V DC ±10% (provided by system rack, supporting redundant power supply)
Channel Configuration: 8 digital inputs, 8 digital outputs, independent channel isolation
Input Parameters:
Signal Type: Dry contact/active signal (configurable PNP/NPN)
Voltage Range: 15-30V DC (high level), 0-5V DC (low level)
Input Current: Typical 3mA (at 24V DC)
Filter Time: 0.1ms-100ms adjustable
Output Parameters:
Output Type: Relay output (normally open contact)
Rated Load: 2A@250V AC, 2A@30V DC
Breaking Capacity: 100W resistive load
Isolation Level: 2.5kV AC between channels (1 minute), 5kV AC between channels and system (1 minute)
Protection Functions: Input overvoltage protection (≤35V DC), output short circuit protection, overload protection
Power Consumption: ≤12W under normal operation
Environmental Parameters
Operating Temperature: -20°C to 60°C
Storage Temperature: -40°C to 85°C
Relative Humidity: 5% to 95% (non-condensing, no dew formation)
EMC Immunity: Compliant with EN 61326-1 (industrial grade), IEC 61000-4-2/4/6
Vibration Resistance: 10-500Hz, 2g acceleration (compliant with IEC 60068-2-6)
Shock Resistance: 15g acceleration, 11ms duration (compliant with IEC 60068-2-27)
Mechanical Parameters
Dimensions: 40mm (W) × 175mm (H) × 250mm (D)
Weight: Approximately 700g
Mounting Method: ABB S800I/O standard rack mounting (compatible with UR21/UR22 racks)
Protection Class: IP20 (module itself)
Housing Material: Flame-retardant aluminum alloy (UL 94 V-0 grade)
Terminal Type: Spring-loaded crimp terminals, compatible with 14-22 AWG wires

Product Performance

The input channels support 0.1ms-100ms adjustable filtering, which can accurately filter electromagnetic noise in industrial sites, with input response time ≤1ms to ensure no delay in signal acquisition. The output adopts relay contact design, with contact life ≥1,000,000 times (under rated load), supporting output status feedback function to real-time monitor the on-off status of actuators.

Integrated with channel-level self-diagnostic system, it real-time monitors input open/short circuit, output overload/adhesion and module power abnormalities, with fault diagnosis coverage ≥99%. Fault information is uploaded to the controller in real time via bus, and channel status is intuitively fed back with LED indicators.

Independent channel isolation and 5kV system-level isolation design provide common mode rejection ratio ≥120dB, maintaining signal stability in strong electromagnetic interference environments. Fully compatible with ABB AC 800M controller and Control Builder M configuration software, supporting online configuration of channel parameters and fault logic, enabling maintenance without shutdown. The mean time between failures (MTBF) is ≥500,000 hours, meeting continuous production needs.

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