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ABB 216AB61 HESG324013R101 Analog input module

ABB 216AB61 HESG324013R101 is an industrial-grade high-precision analog input module, whose core function is to achieve accurate acquisition and digital transmission of thermocouple, RTD and standard analog signals in industrial sites, providing reliable data input for process control. This module is a compatible component of ABB Advant OCS or AC 800M series, adopting 24-bit A/D conversion architecture, supporting independent channel configuration and fault diagnosis. It seamlessly integrates with controllers via system backplane bus, complies with IEC 61131-3 standard and SIL 2 safety certification, supports rack mounting, and is certified by CE and UL, suitable for industrial scenarios of temperature, pressure and other parameter monitoring.​

ABB 216AB61 HESG324013R101 Analog input module

 

Specific Parameters​

  • Electrical Parameters
  • Supply Voltage: 5V DC (provided by system rack)​
  • Input Channels: 8 independent differential inputs, supporting channel grouping configuration​
  • Signal Types:​
  • Thermocouple: J, K, T, E, R, S, B, N types​
  • RTD: PT100, PT1000, Cu100​
  • Standard Signals: 4-20mA, 0-20mA, 0-10V DC​
  • Measurement Accuracy:​
  • Thermocouple: ±0.1°C (0-400°C)​
  • RTD: ±0.05°C (-50-200°C)​
  • Standard Signals: ±0.05% FS​
  • Resolution: 24-bit A/D conversion​
  • Isolation Level: 2.5kV AC between channels (1 minute), 5kV AC between channels and system (1 minute)​
  • Protection Functions: Overvoltage protection (≤30V DC), short circuit protection, surge suppression​
  • Power Consumption: ≤8W under normal operation​
  • Environmental Parameters
  • Operating Temperature: -20°C to 60°C​
  • Storage Temperature: -40°C to 85°C​
  • Relative Humidity: 5% to 95% (non-condensing, no dew formation)​
  • EMC Immunity: Compliant with EN 61326-1 (industrial grade), IEC 61000-4-6​
  • Vibration Resistance: 10-500Hz, 2g acceleration (compliant with IEC 60068-2-6)​
  • Shock Resistance: 15g acceleration, 11ms duration (compliant with IEC 60068-2-27)​
  • Mechanical Parameters
  • Dimensions: 40mm (W) × 175mm (H) × 250mm (D)​
  • Weight: Approximately 600g​
  • Mounting Method: ABB standard I/O rack mounting (compatible with UR21/UR22 racks)​
  • Protection Class: IP20 (module itself)​
  • Housing Material: Flame-retardant aluminum alloy (UL 94 V-0 grade)​
  • Terminal Type: Spring-loaded crimp terminals, compatible with 16-22 AWG wires​

Product Performance​

The module adopts 24-bit high-precision A/D conversion chip and low-temperature drift amplifier circuit. The thermocouple measurement error is ≤±0.1°C in the range of 0-400°C, and the RTD measurement resolution reaches 0.01°C, which can accurately capture small temperature fluctuations. It supports 8-channel synchronous sampling with a sampling rate of 100Hz/channel, and effectively suppresses noise interference in industrial sites with digital filtering algorithms.​

Integrated with channel-level self-diagnostic functions, it can real-time monitor open circuit, short circuit, over-range and module power abnormalities, with fault diagnosis coverage ≥99% and fault response time ≤10ms. Status information is uploaded to the controller via the backplane bus. The independent channel isolation design combined with 5kV system-level isolation provides common mode rejection ratio ≥120dB, adapting to industrial environments with strong electromagnetic interference.​

Fully compatible with ABB AC 800M and S800I/O systems, it supports online configuration of signal types and filtering parameters through Control Builder M software, enabling configuration updates without shutdown. The mean time between failures (MTBF) is ≥400,000 hours, meeting the monitoring needs of long-term continuous operation.​




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